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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Tungsten Carbide Slitting Knife Blade with 1000°C Operating Temperature 350 MPa High Pressure and 1900 MPa Tensile Strength

Λεπτομέρειες:
Τόπος καταγωγής: Κίνα
Μάρκα: Sanxin
Πιστοποίηση: ISO9001
Αριθμό μοντέλου: SX-2256
Πληρωμής & Αποστολής Όροι:
Ποσότητα παραγγελίας min: 1 τεμ
Τιμή: Διαπραγματεύσιμα
Όροι πληρωμής: L/C,T/T
Δυνατότητα προσφοράς: 10000 τμχ/μήνα
  • Λεπτομερής ενημέρωση
  • Περιγραφή προϊόντων

Λεπτομερής ενημέρωση

Υψηλή πίεση: 350 MPa Σκληρότητα: Υψηλή αντοχή στη θραύση σε σύγκριση με τα κεραμικά
Διάρκεια ζωής: Υπερ ανθεκτικό Τύπος: μέρη εργαλείων
Θερμοκρασία λειτουργίας: Έως 1000°C Σταθερότητα διαστάσεων: Ψηλά
Περιεχόμενο βιβλιοδεσίας: Κοβάλτιο 6-12% Αντοχή σε εφελκυσμό: 1.900 MPa

Περιγραφή προϊόντων

Tungsten Carbide Thin Slitting Knife Blade
Product Overview

Tungsten Carbide Thin Slitting Knife Blades are ultra-thin industrial cutting tools engineered for high-precision slitting and longitudinal cutting applications. They are widely used in the processing of flexible materials such as films, tapes, BOPP, lithium battery separators, paper, and composite materials. Manufactured through integral tungsten carbide sintering technology, these blades combine an ultra-thin geometric profile with exceptional hardness, delivering burr-free, smooth cut edges even under high-speed continuous operation.

Key Performance Advantages
Superior Hardness and Wear Resistance

Made from high-purity virgin tungsten carbide material, the blades achieve a hardness of HRA 90 or above, significantly outperforming conventional high-speed steel (HSS) blades. In typical applications such as BOPP film slitting, the service life of tungsten carbide blades is generally 5 to 10 times longer than that of HSS blades, drastically reducing replacement frequency and downtime for maintenance.

Sharp Cutting Edges for Superior Cut Quality

Through high-precision edge finishing processes, the blade edges are exceptionally sharp and free from micro-defects, ensuring smooth and clean cut surfaces while effectively eliminating burrs, fiber tear-out, and stringing. For demanding precision slitting applications, a micro-ground edge design is also available to further reduce cutting resistance and minimize material waste.

Excellent Bending Strength and Corrosion Resistance

Tungsten carbide offers outstanding bending strength as well as resistance to high temperatures and corrosion, enabling the blades to withstand thermal loads and mechanical stresses encountered in high-speed continuous operations. This ensures that the blades maintain dimensional stability and consistent cutting performance over prolonged use.

Material & Performance Comparison

The table below provides a direct comparison of key performance indicators between tungsten carbide thin slitting blades and conventional high-speed steel (HSS) blades:

Parameter Tungsten Carbide Blade HSS Blade Remarks
Hardness (HRA) ≥ 90 82 - 86 Tungsten carbide offers significantly higher hardness and wear resistance
Bending Strength (MPa) ≥ 2,200 2,500 - 3,500 Tungsten carbide has slightly lower toughness, suited for rigid slitting conditions
Recommended Max. Line Speed (m/min) 600 - 1,000 300 - 500 Tungsten carbide supports higher-speed continuous operations
Continuous Service Life (Multiples) Baseline (1×) Approx. 1/5 - 1/10 Tungsten carbide lasts 5 to 10 times longer than HSS
Cut Edge Quality Smooth surface, free from burrs and stringing Prone to burrs after prolonged use Tungsten carbide maintains edge sharpness much longer, improving yield
Applicable Material Thickness Range 0.01 mm - 2.0 mm 0.05 mm - 1.5 mm Tungsten carbide offers better adaptability for ultra-thin film slitting
High-Temperature Performance (Operating Temp.) Up to 400°C+ Generally ≤ 200°C Tungsten carbide retains hardness much better at elevated temperatures
Unit Purchase Cost Higher Lower Tungsten carbide raw materials and processing costs are higher
Economic Comparison
Comparison Dimension Tungsten Carbide Blade HSS Blade
Unit Purchase Cost Higher (approx. 3-5× that of HSS) Lower
Replacement Interval Long (several months, depending on operating conditions) Short (days to weeks, depending on operating conditions)
Annual Blade Consumption Low (approx. 1/5 - 1/10 of HSS) High
Annual Comprehensive Tooling Cost Lower (typically 30%-50% savings overall) Higher
Downtime for Blade Changes Minimal Frequent
Impact on Overall Equipment Effectiveness (OEE) Positive contribution Detrimental to overall line efficiency
Typical Specifications

The standard commonly used specification is 57.15 mm × 19.05 mm × 0.4 mm. Thickness can also be customized, ranging from 0.1 mm to 50 mm, to accommodate different material cutting requirements. The blades typically feature a standardized single-hole design for quick and easy mounting and positioning, ensuring compatibility with the majority of domestic and imported slitting machines on the market.

Application Fields
  • Film Industry: Slitting and longitudinal cutting of BOPP, PET, PE, and other plastic films
  • Adhesive Products: Processing of various tapes and protective films
  • New Energy: Precision slitting of lithium battery separators
  • Packaging & Printing: Cutting of paper, composite materials, and folding cartons
  • Electronics & Light Industry: Cutting of polyester films, PVC, leather, and other flexible materials
Tungsten Carbide Thin Slitting Knife Blade product image showing precision cutting tool
Economic Benefits

Although the initial purchase cost of tungsten carbide thin slitting blades is higher than that of conventional steel blades, their significantly extended service life and consistently stable cut quality translate into substantially lower overall tooling costs. Reduced blade-change frequency also minimizes production line downtime, effectively improving Overall Equipment Effectiveness (OEE). In a market environment characterized by fluctuating raw material prices, adopting a "longer life, higher efficiency" consumables management strategy over the traditional "low cost, frequent replacement" approach has become the preferred path for precision processing industries.

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